Trane Gas Unit Heaters Installation Manual Page 32

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32 GKND-SVX01B-EN
Maintenance
Periodic Service
All Maintenance/Service information should be recorded
accordingly on the inspection sheet provided in this
manual (see “Gas Equipment Start-Up,” p. 31).
Note: The heater and vent system should be checked
once a year by a qualified technician.
Important: Gas tightness of the safety shut-off valves
must be checked on at least an annual basis.
To check gas tightness of the safety shut-off valves, turn off
the manual valve upstream of the appliance combination
control. Remove the 1/8-inch pipe plug on the inlet side of
the combination control and connect a manometer to that
tapping. Turn the manual valve on to apply pressure to the
combination control. Note the pressure reading on the
manometer, then turn the valve off. A loss of pressure
indicates a leak. If a leak is detected, use a soap solution to
check all threaded connections. If no leak is found,
combination control is faulty and must be replaced before
putting appliance back in service.
Should maintenance be required, perform the following
inspection and service routine:
1. Inspect the area near the unit to be sure that there is no
combustible material located within the minimum
clearance requirements listed in this manual.
2. Turn off the manual gas valve and electrical power to
the gas unit heater.
3. To clean or replace the main burners, remove the
bo
ttom panel and compress the spring by moving the
burner toward the manifold. Slide the opposite end of
the burner downward from the locating slot while
retaining spring is still compressed. Pull the burners
away from the heat.
4. With the burners removed, wi
re brush the inside
surfaces of the heat exchanger.
5. Remove any dirt, dust, or other foreign matter from the
b
urners using a wire brush and/or compressed air.
Ensure that all parts are unobstructed. Inspect and
clean pilot burner if necessary.
6. Reassemble the gas unit heater
by replacing all parts in
reverse order.
7. Complete the appropriate unit start-up procedure as
gi
ven in Operation,” p. 27 (see unit lighting instruction
plate and the unit nameplate).
8. Check the burner adjustment (see “Primary Air Shutter
Adjustment,” p. 29).
9. Check all gas control valves and pipe connections for
leak
s.
10. Check the operation of the automatic gas valve by
lowering
the setting of the thermostat, stopping the
operation of the gas unit heater. The gas valve should
close tightly, completely extinguishing the flame on
the main burners.
11. Inspect and service the motor/fan assemblies. T
o
maintain efficient air flow, inspect and clean the fan
blades and guard to prevent buildup of foreign matter.
WARNING
Hazardous Service Procedures!
The maintenance and troubleshooting procedures
recommended in this section of the manual could
result in exposure to electrical, mechanical or other
potential safety hazards. Always refer to the safety
warnings provided throughout this manual concerning
these procedures. When possible, disconnect all
electrical power including remote disconnect and
discharge all energy storing devices such as capacitors
before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be
inadvertently energized. When necessary to work with
live electrical components, have a qualified licensed
electrician or other individual who has been trained in
handling live electrical components perform these
tasks. Failure to follow all of the recommended safety
warnings provided, could result in death or serious
injury.
WARNING
Hazardous Voltage and Gas!
Turn off the gas supply and disconnect all electric
power, including remote disconnects before servicing
unit. Follow proper lockout/tagout procedures to
ensure the power can not be inadvertently energized
and the gas can not be inadvertently turned on. Failure
to turn off gas or disconnect power before servicing
could result in death or serious injury.
WARNING
Hazard of Explosion!
Never use an open flame to detect gas leaks. Explosive
conditions may occur. Use a leak test solution or other
approved methods for leak testing. Failure to follow
recommended safe leak test procedures could result in
death or serious injury or equipment or property-only-
damage.
WARNING
Combustible Materials!
Maintain proper clearance between the unit heat
exchanger, vent surfaces and combustible materials.
Refer to unit nameplate and installation instructions for
proper clearances. Improper clearances could result in a
fire hazard. Failure to maintain proper clearances could
result in death or serious injury or property damage.
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